The conductor shall be coated with a dual film. The underlying coating is based on polyester (amide)(imide) resins. The superimposed coating is based on polyamideimide resins.
Types
Polyester Overcoated with Polyamideimide;
Polyester (lmide) Overcoated with Polyamideimide;
Polyester (Amide) Overcoated with Polyamideimide
Specifications
Insulation materials | Polyester Overcoated with Polyamideimide; Polyester (lmide) Overcoated with Polyamideimide; Polyester (Amide) Overcoated with Polyamideimide |
Dimensions | Heavy 12-28 AWG in accordance with 0.373mm-2.162mm |
Certificate | MW 73-A |
Thermal Class | 220 |
Properties
Adherence and flexibility | No cracks visible in the film coating |
Elongation | Not less than the value in 14-15 |
Heat shock | No cracks visible in the film coating after conditioning at 240ºC |
Springback | Not greater than the value in 42-66 |
Dielectric breakdown | 14-23.5 AWG: not less than the value in 4440-5690 24-28 AWG: not less than the value in 3950-4380 or 1970-2190 respectively |
Continuity | Max number of discontinuities in accordance with 14-24 AWG:1500;24.5-28 AWG:1000 |
Periodic conformance test
Solubility | Specimens immersed in xylene and 50/50 xylene/butyl Cellosolve shall not soften sufficiently to expose the bare conductor |
Dielectric breakdown at rated temperature | Average not less than 75% of the value required at room temperature |
Refrigerant R-22 extraction | 14-24 AWG: not greater than 0.25% of weight of film insulation |
Dielectric breakdown after R22 conditioners | 14-24 AWG: average not less than the value in 4380-5690 |
Scrape resistance
Lowest grams-to-fail load for any one of three tests, and the average of the
three tests shall not be less than the values in the following table:
Wire Size Range AWG | Mandrel Diameter (inches) | Maximum Winding Force (grams) | Load on Coil During Bonding (grams) | Peel Strength at Room Temperature (grams) | Peel Strength at Elevated Temperature( grams) |
14-14.5 | 0.55 | 1200 | 675 | 850 | 350 |
15-15.5 | 0.47 | 1200 | 500 | 650 | 250 |
16-16.5 | 0.43 | 1200 | 450 | 600 | 225 |
17-17.5 | 0.39 | 1200 | 400 | 500 | 200 |
18-18.5 | 0.35 | 500 | 350 | 425 | 175 |
19-19.5 | 0.31 | 500 | 250 | 350 | 125 |
20-20.5 | 0.28 | 500 | 200 | 285 | 100 |
21-21.5 | 0.24 | 500 | 175 | 225 | 90 |
22-23.5 | 0.20 | 200 | 125 | 160 | 65 |
24-25.5 | 0.16 | 200 | 75 | 110 | 35 |
26-27.5 | 0.12 | 80 | 50 | 70 | 25 |
28-31.5 | 0.08 | 80 | 35 | 35 | 20 |
32-33.5 | 0.04 | 30 | 25 | 25 | 10 |
34-37.5 | 0.04 | 12 | 15 | 12 | 10 |
38-40.5 | 0.04 | 5 | 5 | 8 | 5 |
41-41 | 0.04 | 5 | 5 | 5 | 5 |