Insulating Material: The conductor shall be coated with a dual film. The underlying coating is based on polyester (amide)(imide) resins. The superimposed coating is based on polyamideimide resins.
Dimension:
Film-Insulated Rectangular Magnet Wire Increase in Thickness and Width Due to Film Coating
Build | Increase in Width | Increase in Thickness | ||||||
Minimum | Maximum* | Minimum | Maximum* | |||||
inches | mm | inches | mm | inches | mm | inches | mm | |
Heavy | 0.0025 | 0.064 | 0.0045 | 0.114 | 0.0030 | 0.076 | 0.0050 | 0.127 |
Quad | 0.0040 | 0.102 | 0.0060 | 0.152 | 0.0050 | 0.127 | 0.0070 | 0.178 |
Adherence And Flexibility: No cracks visible in the film coating
Elongation:
Wire Size | Bare or Film- Insulated | |
MW Specification | 18, 36, 64 | |
Square andRectangular | T ≥0.049” | 15 |
T < 0.049” | 15 |
Heat Shock: No cracks visible in the film coating after 10% elongation followed by conditioning at 240ºC
Dielectric Breakdown: Applicable to Heavy film-insulated sizes having a thickness of less than 1.25 mm or a width greater than 12.5 mm, or a width-to- thickness ratio greater than 5:1, and all Quad.
Film Insulation | Minimum Breakdown Voltage | |
Any Three of Four Values | Fourth Value | |
Heavy | 1500 | 500 |
Quad | 2500 | 900 |
The combination of Class 220-rated polyester with amide and imide components, overcoated with polyamideimide, provides a robust and reliable solution for various electrical and industrial uses.