Class 155 Glass Fiber Covered Film-Insulated Square Copper Magnet Wire

Insulation materials: The glass fiber shall be electrical-grade continuous-filament glass yarn
Thermal Class: 155
Dimensions:Thickness and width:1.628mm-7.348mm

Class 155 Glass Fiber Covered Film-Insulated Square Copper Magnet Wire

Glass Fiber Covered Film-Insulated Square Copper Magnet Wire Thermal Class 155.  If an underlying film coating is used, it shall have at least a class 130 rating.

Specifications

Insulation materialsThe glass fiber shall be electrical-grade continuous-filament glass yarn
Thermal Class155
DimensionsSquare Wire:
Radii in accordance with Nominal Corner Radius ±25%:0.40mm-1.00mm
Thickness and width tolerances in accordance with 1.628mm-7.348mm
CertificateMW 42-C
Insulation thicknessSingle, Double

Single Glass Fiber Covered Film-Insulated Square Copper Magnet Wire—Minimum Increase and Maximum Overall Dimensions Due to Insulation:

Radii (±25%) NominalHeavy Film-Coated Single Glass Covered
Minimum IncreaseMaximum Overall
10.2798.738
10.2547.798
10.2546.985
10.2546.274
10.2545.613
10.2295.029
0.80.2294.521
0.80.2294.039
0.80.2293.632
0.670.2293.277
0.670.2292.946
0.50.2032.642
0.50.2032.388
0.40.2032.159
0.40.2031.956

Double Glass Fiber Covered, Bare or Heavy Film-Insulated Square Copper Magnet Wire—Minimum Increase and Maximum Overall Dimensions Due to Insulation:

Nominal Radii ±25%Bare
Double Glass Covered
Heavy Film-Insulated Double Glass Covered
Minimum IncreaseMaximum OverallMinimum Increase*Maximum Overall
mmmmmmmmmm
10.338.7880.4068.915
10.3057.8490.3817.976
10.3057.0360.3817.163
10.2796.2990.3566.426
10.2795.6390.3565.766
10.2795.0550.3565.182
0.80.2794.5470.3564.674
0.80.2544.0640.334.191
0.80.2543.6580.333.785
0.670.2293.2770.3053.404
0.670.2292.9460.3053.073
0.50.2032.6420.2792.769
0.50.2032.3880.2792.515
0.40.2032.1590.2792.286
0.40.2031.9560.2792.083

Properties

Adherence and flexibilitySingle or Double with underlying film: no cracks visible in the film insulation after 20% elongation. Examine with normal vision and without removing the glass fiber covering.Double without underlying film: not less than 75 V/mil (2950 V/mm) of minimum thickness of the glass fiber covering on one side. 

NOTE—The minimum thickness of the glass fiber covering is 35% of the maxi- mum increase in dimensions calculated from: Square 0.203mm-0.330mm
ElongationNot less than 32% for a thickness of 0.049 in. (1.25 mm) and greater, or 30% for a thickness less than 0.049 in. (1.25 mm)
SpringbackGlass fiber covered bare: not greater than 5ºGlass fiber covered Heavy film-insulated: not greater than 5.5º
Dielectric breakdownNot less than 90 V/mil (3543 V/mm) of the minimum thickness of the glass fiber covering on one side plus the minimum breakdown given in the film-insulated wire(Heavy 500-1500;Quad 900-2500), if applicable. 

NOTE—The minimum thickness of the glass fiber covering is 35% of the maxi-mum increase in dimensions calculated from:Single: 1.628mm-8.252mmDouble: 1.956mm-8.788mm

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